How to replace a jacket zipper – step by step

Is your favorite jacket's zipper broken? Replacing a zipper is within everyone's reach, provided you have a sewing machine and a little patience. Here is how to do it.

What you need

  • a new separable zipper of the same length (separable zippers are used for jackets);
  • a seam ripper, pins or clips, and a sewing machine with a zipper foot;
  • thread that matches the color of the jacket.

Steps

  1. Measure the old zipper from the top stop to the bottom stop – this is the length you need.
  2. Rip out the old zipper. Carefully remove the stitches on both sides. Take a picture of how it was inserted – it will help you when sewing it back in.
  3. Clean up any remaining thread.
  4. Position the new zipper in place of the old one, securing it with pins or clips. Start from the bottom – both halves must be at the same height.
  5. Zip it up and check if the pockets and seams on both sides align.
  6. Sew using the zipper foot, 2–3 mm away from the teeth, following the old stitch holes.
  7. Secure the top end by folding the tape inward.

Tips

  • For down jackets, use clips instead of pins so you don't puncture the fabric unnecessarily.
  • If you cannot find the exact length, choose a longer zipper – the top can be shortened.
  • The color of the metal teeth (gold, silver) should match other metal hardware.

Frequently Asked Questions

What size zipper is for a jacket?

Usually #5 – metal or plastic. For heavy winter jackets – #8.

How long does it take?

About 1–2 hours for a first-timer.